Foam Supplier, Manufacturer
and Converter

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Foam Mouldings

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Specialist Protective Foam Packaging

Going green does not mean having to compromise or cost the earth. We offer material that has been developed for the purpose of recycling and can provide the level of product protection that you demand and done in a sustainable way.

Designed For Recycling

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Custom Foam Packaging

We use the right material to do what it is supposed to do – protect your contents. Utilising our wide range of manufacturing techniques, you can have foam parts that stand out and enhance the client experience.

Custom Foam Packaging

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Bespoke Foam Trays and Inserts

Bespoke Foam Trays and Foam Inserts are an excellent method to show off what you do and make you stand out from the crowd.

Bespoke Foam Trays and Inserts

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Unique Engineered Parts

No matter whether it is packaging your existing product or developing a new one, everything we do is unique to you.

Unique Engineered Parts

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Engineered Foam Gaskets and Seals

Everything we do is unique and is specific to your needs. There are no ‘off the shelf’ solutions so you do not have to compromise. We look at your needs and together we develop a solution that fits what you want.

Engineered Foam Gaskets and Seals

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Cases, Bags and Boxes

We cover your need to protect the things that are of value to you. We offer a wide range of solutions that house the items in the environment they are being used in.

Cases, Bags and Boxes

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Specialist Foam Supplier, Manufacturer and Converter

Polyformes Ltd is a UK-based manufacturer, supplier and converter of high performance foam products, with over 40 years of experience in the foam industry. Working across a huge range of different industries such as medical, construction and aviation, we can provide a number of different foam products for your business including custom foam packaging, recyclable foam packaging, bespoke foam trays and inserts, unique engineered parts, cases, bags and boxes and much more.

From concept to completion, design to delivery, we continue to provide all clients the best solution for them. Get in touch with a member of our team today and we will be more than happy to help.


Custom Foam Packaging

At Polyformes Ltd, we use the right foam materials to protect your contents. Our team has a wealth of experience and utilise a variety of manufacturing techniques. From bespoke foam inserts to foam mouldings and foam trays, we have the solution for your business.


Bespoke Trays and Inserts

Whether you're looking for customised foam trays for tooling, case foam inserts, presentation solutions or component trays, our bespoke foam trays and inserts are an excellent way of protecting equipment and present the product using colour combinations, printing and lasering.


Cases, Bags and Boxes

Our cases, bags and boxes are designed to protect and transport items safely. From rugged heavy duty military grade cases to plastic enclosures and bespoke bags, we offer a wide range of solutions to meet your requirements and house your products, tools and more.

The foam experts

Here’s what you can expect when you choose Polyformes as your foam partner:

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Save time and reduce costs

Our smart, efficient foam designs help optimise production, speed up packing and lower your overall operational costs.

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Protect your products

Precision-engineered foam packaging keeps your products and equipment secure from damage during handling, shipping and storage.

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Recyclable foam packaging

Choose from a range of recyclable foam materials and solutions designed for long-term use, helping your business reduce waste and extend product life.

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Solutions built around you

From bespoke packaging to complex engineered foam parts, every product is custom-made to meet your exact requirements—no off-the-shelf compromises.

Contact Us Today

For more information on our products, packaging, materials or something else, head over to our frequently asked questions or please do not hesitate to contact our team today and we will be more than happy to assist you with your requirements.

Knowledge Center

Check out our foam knowledge center for answers to lots of commonly asked questions about our products and services.

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Why Polyformes?

At Polyformes, we believe your foam packaging supplier should be an extension of your business, providing not just high quality foam products and materials, but custom solutions that improve protection and value across your operations.

With over 40 years of experience, Polyformes offers a complete service: from initial design and material selection through to precision manufacturing and final delivery. Whether you need custom foam packaging, engineered inserts, recyclable foam solutions, or fully bespoke components, we deliver products that perform.

By choosing Polyformes, you can streamline your supply chain, reduce packing and handling times, minimise damage in transit, and take advantage of recyclable, cost-effective materials. All with the backing of a trusted UK manufacturer.

So, whether you require custom-designed foam inserts, lightweight protective packaging, complex engineered foam parts, or a combination, Polyformes has the expertise to deliver exactly what you need.

Why not find out how your packaging can work harder, improve your efficiency and reduce the ongoing costs to your business.